New For 2002 | Model Line-up | Product Information | Specifications Overview |
| Standard and Available Equipment | Pricing


GMC SIERRA HEAVY DUTY

New For 2002

  • Two new Sierra Professional models, providing the ultimate Professional Grade tool for vocational operators; they are available in 2WD and 4WD Extended Cab short box configurations (C/K 25753 HD)
  • Revised equipment packages, which simplify ordering. They include a new, more competitive base trim package, as well as enhancements providing more popular equipment items in uplevel packages
  • LEV compliance for over 8500-pound GVW commercial chassis with the Vortec 6000 and Vortec 8100 V8s and for HD pickups with the Duramax 6.6-liter diesel
  • A more durable steering gear housing and more efficient starter for all Vortec engines
  • Bolder, more purposeful Sierra rear tailgate badge

Model Lineup

 

Engines

Transmissions

 

Vortec 6000 V8 (LQ4)

Vortec 8100 V8 (L18)

Duramax 6600 V8 (LB7)

5-spd man (MW3)

6-spd man (ML6)

4-spd auto (4L80E)

5-spd auto (M74)

Pickups

             

C25903HD, K35903

2WD/4WD Reg Cab Wideside

s

o

o

s

o

o

o

C/K25753HD, C/K25953HD, C/K35953

2WD/4WD Ext Cab Wideside

s

o

o

s

o

o

o

C/K25743HD, C/K25943, C/K35943

2WD/4WD Crew Cab Wideside

s

o

o

s

o

o

o

Chassis Cabs

             

C/K35003, C/K35403

2WD/4WD Reg Cab

s

o

o

s

o

o

o

C/K35053, C/K35453

2WD/4WD Ext Cab

s

o

o

s

o

o

o

Key:

Standard

s

Optional

o

 

GMC SIERRA HEAVY-DUTY MODELS EXTEND LEV CAPABILITY, SIMPLY EQUIPMENT SELECTION

Building on its strong heritage in the vocational field, GMC is introducing two new Sierra HD Professional models in 2002, with ultimate work capabilities for those who need more than transportation. Concept versions of the Sierra Professionals have been shown at SEMA and numerous other trade shows, where they generated strong public interest.

New Sierra heavy-duty pickups and chassis cabs also provide expanded low vehicle emissions capability for California, with their lineup of best-in-class Vortec gasoline and Duramax turbo diesel V8s.

And, as part of an enhancement affecting all Sierra models, equipment packages have been refined to simplify vehicle ordering and tailor the trucks more closely to customers’ wants and needs.

Sierra HD models, all new for 2001, combine segment-leading power with super-strong chassis and advanced suspension systems to provide Professional Grade work capabilities, exceeding the toughest requirements and expectations of heavy-duty customers. For example, both the Vortec 8100 and Duramax 6600 provide 12,000-lb trailering capability with either of their available transmissions. The lineup includes a wide selection of 3/4- and one-ton Regular, Extended and Crew Cab models, available in 2WD or 4WD, short box, long box and chassis cab configurations.

Sierra Professional models

The heavy-duty lineup’s new vocational trucks, the Sierra Professionals, are available in 2500HD 2WD and 4WD Extended Cab short box configurations (C/K25753HD) with a 9200-pound GVWR. They’re custom-designed to expand the work capabilities of contractors, builders and numerous other tradesmen who carry equipment and/or are prone to use their trucks as portable offices. The Sierra Professionals will be introduced in the fourth quarter of calendar year 2001.

Their interiors feature a full-length, custom-designed center console, extending from the instrument panel to the back of the front seats, along with a unique rear under-seat storage container. Both storage facilities lock for full security.

The center console has a front compartment, providing concealed storage for a PDA (personal digital assistant), cell phone and two auxiliary power points to charge them. It also provides a storage tray for smaller items like maps, gloves or CDs. In addition, it has an oversized "Big Gulp"-type cupholder and a second temperature-controlled cupholder that can keep beverages hot or cold, when the ignition is on. The center console also accommodates a thermal electric, seven-quart capacity cooler, provided with the ensemble, which can keep drinks and lunches cold or warm. The cooler runs directly off the battery and provides power continuously, even with the engine off. It uses a smart switch, which monitors the battery charge level and shuts power off, when necessary, to preserve the battery.

The center console can also be easily converted to provide hanging file folder storage, with two specially designed rails provided for that purpose. The rails slide into the center bin in place of the thermal electric cooler. Additional storage capability in back of the console accommodates items like folders and portfolios. Convenient storage nets on the underside of the lid and on the backside of the console provide additional storage. The console also has two additional power outlets in the rear for charging battery packs for power tools.

The lockable storage container beneath the rear seat is approximately 57 inches wide, 16.5 inches deep and eight inches high, providing a little over two cubic feet of storage space for larger vocational tools like rotary hammers and saws. Inside, it provides another 13.5-inch x 12.5-inch x 5.5-inch storage container for smaller items like electrical components, fasteners and plumbing repair parts.

Both Sierra Professional models have the powerful Vortec 6000 V8 and 4L80-E four-speed automatic transmission as standard equipment. The 2WD Sierra Professional is available in either SLE or SLT trim; GMC’s heavily contented SLE trim package is standard on the 4WD Sierra Professional.

Visually, the new Sierra 2500HD Professional models are distinguished by their molded-in-color bodyside molding, embossed with "Sierra Professional" in raised letters. They also have a full standard bedliner and top rail protector covers. Both 2WD and 4WD models also feature wheel flares. The trucks are available in all regular 2500HD extended-cab colors, except Toreador Red.

Increased LEV capability

The Sierra HD’s optional Duramax 6600 turbo diesel V8 is, without question, the segment’s quietest, most powerful and best-performing diesel. With the addition of a new exhaust gas recirculation cooler and minor modifications, the Duramax 6600 now provides LEV capability for all Sierra HD pickups sold in California, with both the standard ZF S6-650 six speed manual and the optional Allison 1000 five-speed automatic transmission. The trucks’ GVWRs range from 9200 to 11,400 pounds. The Duramax 6600 now also delivers the same maximum 300 horsepower at a lower 3000 rpm; its awesome 320 lb-ft (705 Nm) of maximum torque at 1800 rpm is unchanged.

Sierra chassis cabs and cab-delete models with GVWRs of over 8500 pounds now also provide LEV capability with either the Vortec 6000 or Vortec 8100 and a manual or automatic transmission. The Vortec 6000 mates to a standard NVG five-speed manual, with GM’s 4L80-E electronic four-speed automatic optionally available. The Vortec 8100, the industry’s most powerful gasoline engine, mates to the high capacity ZF six-speed manual, and also offers an optional high-capacity Allison 1000 five-speed automatic. Calibration revisions and new exhaust systems are used to provide LEV capability.

Equipment enhancements

Revised equipment packages tailor Sierra models more closely to customers’ wants and needs and simplify ordering. Some of the changes include:

Automatic door locking/unlocking systems on Sierra models equipped with an automatic transmission have been revised; the doors now unlock when the vehicle is shifted into "park" and lock when it is shifted out of park. The available automatic programmable power door locks can be conveniently programmed to unlock just the driver’s door or all doors. The automatic locking and unlocking feature also provides the flexibility to be disabled. The doors on manual transmission-equipped models continue to lock at 15 mph and unlock when the key is removed from the ignition.

Sierra’s standard sunshade now features a sliding extender, with a ticket pocket on the left side and a mirror on the right.

The Heavy-Duty Trailering option adds an adapter that permits four-way, as well as seven-way, trailer harness connections.

All heavy-duty models feature the larger "Sierra" rear tailgate badges, first introduced on the Sierra Denali, as a bolder expression of their unique Professional Grade character.

# # #

Contact:
Pontiac-GMC Communications
Phone: 313-667-4000
Fax: 313-667-4001
Online: http://media.gm.com/division/gmc

 

SPECIFICATIONS

Overview

Model:

2002 GMC Sierra 2500 HD and 3500 Series

Body style / driveline:

2-, 3-passenger Regular Cab, 5-, 6-passenger Extended Cab, 6-passenger Crew Cab, 3/4-ton and one-ton, two- and four-wheel-drive heavy duty pickups, chassis cabs and cab delete models; pickups available with 6.5- and 8-foot boxes; 3500 Series with standard dual rear wheels

EPA vehicle class:

full-size truck

Manufacturing location:

Flint, Michigan; Pontiac, Michigan; Fort Wayne, Indiana

Key competitors:

Ford F250, F350 Super Duty; Dodge Ram 2500 and 3500

Engine

 

Vortec 6000 V8 (LQ4)

Vortec 8100 V8 (L18)

Duramax 6600 V8 (LB7)

Type:

6.0-liter, OHV V8 w/cast iron block

8.1-liter OHV V8 w/cast iron block

6.6-liter OHV V8 w/cast iron block

Displacement (cu in / cc):

364 / 5967

496 / 8128

403 / 6599

Bore & stroke (in / mm):

4.00 x 3.62 / 101.6 x 92.0

4.25 x 4.37 / 107.95 x 111.0

4.06 x 3.90 / 103.0 x 99.0

Cylinder head material:

cast aluminum

cast iron

cast aluminum

Valvetrain:

OHV

OHV

OHV

Ignition system:

composite distributor, platinum-tipped spark plugs, low-resistance spark plug wires

coil near plug, platinum-tipped spark plugs, low-resistance spark plug wires

compression ignition direct injection

Fuel delivery:

sequential fuel injection

sequential fuel injection

high pressure common rail

Compression ratio:

9.4:1

9.1:1

17.5:1

Horsepower (hp / kw @ rpm):

300 / 224 @ 4400

340 / @ 4200

300 / 224 @ 3000

Torque (lb-ft / Nm @ rpm):

360 / 488 @ 4000

455 / 617 @ 3200

520 / 705 @ 1800

Recommended fuel:

87 octane

87 octane

diesel

Maximum engine speed (rpm):

5600

5000

3250

Emissions controls:

three-way catalytic converter, exhaust gas recirculation, positive crankcase ventilation, evaporative collection system

three-way catalytic converter, exhaust gas recirculation, positive crankcase ventilation, evaporative collection system

turbocharged, intercooled (no exhaust after treatment needed)

Transmission

 

(MT1) 4L80-E

(MW3) NVG

(ML6) ZF S6-650

(M74) Allison 1000

Gear ratios (:1):

       

First:

2.48

5.61

5.79

3.10

Second:

1.48

3.04

3.31

1.81

Third:

1.00

1.67

2.10

1.41

Fourth:

0.75

1.00

1.31

1.00

Fifth:

0.75

1.00

0.71

Sixth:

0.76

Reverse:

2.08

5.61

5.23

4.49

Final drive ratio (with all transmissions):

Vortec 6000: 4.10 standard all models

 

Vortec 8100: (optional) 3.73 or 4.10 on 2500 HD; 4.10 standard on 3500 Series

 

Duramax 6600: 3.73 standard all models

Chassis/Suspension

Front (all models):

long- and short-arm independent torsion bar

Rear:

 

2500HD pickups:

semi-elliptic two-stage multileaf spring

3500 chassis cabs:

three-stage multileaf spring

Steering type:

Integral power recirculating ball

Steering ratio:

24:1

Steering wheel turns, lock-to-lock:

3.14

Turning circle, curb-to-curb (ft / m):

Regular

Extended

Crew

2500 HD series single wheel pickups:

2WD: 43.8 / 13.4

2WD: 46.8 / 14.3

2WD: 49.6 / 15.1

 

4WD: 43.8 / 13.4

4WD: 50.8 / 15.5

4WD: 53.6 / 16.3

3500 series dual wheel pickups:

2WD: 43.7 / 13.3

2WD: 50.7 / 15.5

2WD: 53.5 / 16.3

 

4WD: 43.7 / 13.3

4WD: 50.7 / 15.5

4WD: 53.5 / 16.3

3500 series dual wheel chassis cabs:

2WD: 44.9 / 13.7

2WD: 51.9 / 15.8

 

4WD: 51.9 / 15.8

4WD: 58.8 / 17.0

 

Brakes

Type:

Hydro-boost brake apply system, front and rear disc, four-wheel ABS

 

2500 HDSeries Pickups 9200-lb GVW

3500 Series Pickups, Chassis Cabs 11400-lb GVW

3500 Series Chassis Cab 12000-lb GVW

Rotor diameter x thickness (in / mm):

     

Front:

12.8 x 1.50 / 325 x 38

12.8 x 1.50 / 325 x 38

12.8 x 1.50 / 325 x 38

Rear:

12.8 x 1.20 / 325 x 30

12.8 x 1.20 / 325 x 30

12.8 x 1.20 / 325 x 30

Swept area (sq in / sq cm):

     

Front:

245.5 / 1583.8

245.5 / 1583.8

245.5 / 1583.8

Rear:

235.1 / 1516.6

235.1 / 1516.6

235.1 / 1516.6

Wheels/Tires

Wheel size & type:

     

Standard:

16-inch steel

16-inch steel standard

16-inch steel standard

Optional:

aluminum / chrome

Bright Rally trim rings w/bright hubcaps

Bright Rally trim rings w/bright hubcaps

Tire size & type:

LT245/75R-16E all-season steel belted radials

LT215/85R-16 D&E all-season steel-belted radials

LT215/85R-16 D&E all-season steel-belted radials

Dimensions

Exterior

 

Long Box

Short Box

Long Box

Short Box

 

2500HD / 3500 Regular Cab

2500HD Extended Cab

2500HD / 3500 Extended Cab

2500HD Crew Cab

Wheelbase (in / mm):

133.0 / 3378

143.5 / 3645

157.5 / 4001

153.0 / 3886

Overall length (in / mm):

222.1 / 5641

227.7 / 5784

246.6 / 6264

237.3 / 6027

Overall width (in / mm):

2WD: 79.7 / 2024

79.7 / 2024

2WD: 79.7 / 2024

79.7 / 2024

 

4WD: 96.1 / 2441

 

4WD: 96.1 / 2441

 

Overall height (in / mm):

       

2WD:

2500HD: 76.2 / 1935

76.2 / 1935

2500HD: 76.2 / 1935

77.0 / 1956

 

3500: 76.7 / 1948

 

3500: 76.3 / 1938

 

4WD:

2500HD: 76.5 / 1943

76.5 / 1943

76.5 / 1943

77.4 / 1966

 

3500: 76.7 / 1948

     

Track (in / mm):

2500HD

3500 Series

   

Front:

68.6 / 1742

68.6 / 1742

   

Rear:

66.0 / 1676

74.7 / 1897

   

Min. ground clearance (in / mm):

       

Front, 2WD:

2500HD: 8.6 / 218.4

8.5 / 216

2500HD: 8.5 / 216

8.7 / 221.0

 

3500: 8.8 / 223.5

     

Front, 4WD:

2500HD: 8.9 / 226.1

8.8 / 223.5

2500HD: 8.8 / 223.5

8.9 / 226.1

 

3500: 8.8 / 223.5

 

3500: 8.7 / 221.0

 

Rear, 2WD:

2500HD: 7.5 / 190.5

7.4 / 188.0

2500HD: 7.4 / 188.0

7.4 / 188.0

 

3500: 7.6 / 193.0

     

Rear, 4WD:

2500HD: 7.5 / 190.5

7.4 / 188.0

2500HD: 7.4 / 188.0

7.4 / 188.0

 

3500: 7.6 / 193.0

 

3500: 7.5 / 190.5

 

Step-in height (in / mm):

       

2WD:

24.9 / 632.5

24.4 / 619.8

24.4 / 619.8

24.6 / 624.8

 

25.5 / 645.2

 

24.9 / 632.5

 

4WD:

25.4 / 645.2

24.6 / 624.8

24.6 / 624.8

25.1 / 637.5

     

24.9 / 632.5

 

Wheelbase (in / mm):

167.0 / 4242

167.0 / 4242

2WD: 137.0 / 3480

4WD: 185.5 / 4712

     

4WD: 161.5 / 4102

 

Overall length (in / mm):

256.2 / 6507

246.7 / 6266

2WD: 225.0 / 5715

4WD: 273.5 / 6947

     

4WD: 249.5 / 6637

 

Overall width (in / mm):

79.7 / 2024

2WD: 79.7 / 2024

94.0 / 2388

4WD: 94.0 / 2388

   

4WD: 94.0 / 2388

   

Overall height (in / mm):

       

2WD:

2500HD: 77.0 / 1956

2500HD: 77.0 / 1956

76.0 / 1930

 

3500: 77.3 / 1963

3500: 77.3 / 1963

   

4WD:

2500HD: 77.0 / 1956

2500HD: 77.0 / 1956

76.0 / 1930

76.0 / 1930

 

3500: 77.3 / 1963

3500: 77.3 / 1963

   

Track (in / mm):

2500HD

3500 Series

   

Front:

68.6 / 1899

68.6 / 1899

   

Rear:

66.0 / 1676

74.7 / 1897

   

Min. ground clearance (in / mm):

       

Front, 2WD:

8.7 / 221.0

8.7 / 221.0

8.8 / 223.5

Front, 4WD:

8.7 / 221.0

8.7 / 221.0

8.8 / 223.5

8.8 / 223.5

Rear, 2WD:

7.6 / 193.0

7.6 / 193.0

7.6 / 193.0

Rear, 4WD:

7.6 / 193.0

7.6 / 193.0

7.4 / 188.0

7.4 / 188.0

Step-in height (in / mm):

       

2WD:

2500HD: 24.6 / 624.8

2500HD: 24.6 / 624.8

25 / 635

 

3500: 24.7 / 627.4

3500: 24.7 / 627.4

   

4WD:

2500HD: 25.1 / 637.5

2500HD: 25.1 / 637.5

25 / 635

25 / 635

 

3500: 24.8 / 629.9

3500: 24.8 / 629.9

   
 

GVW (lbs / kg)

Base Curb Weight (lbs / kg)

Payload (lbs / kg)

Weight Distribution (% front / rear)

2WD pickups / chassis cabs:

       

25903HD Reg. Cab long box:

9200 / 4173

5126 / 2325

4074 / 1848

55 / 45

25743HD Crew Cab short box:

9200 / 4173

5605 / 2542

3595 / 1630

55 / 45

25753HD Ext Cab short box:

9200 / 4173

5393 / 2446

3807 / 1727

56 / 44

25943HD Crew Cab long box:

9200 / 4173

5729 / 2598

3471 / 1574

56 / 44

25953HD Ext Cab long box:

9200 / 4173

5540 / 2513

3660 / 1660

56 / 44

35943 Crew Cab long box:

11400 / 5171

6103 / 2768

5297 / 2402

52 / 48

35953 Ext Cab long box:

11400 / 5171

5935 / 2692

5465 / 2479

53 / 47

35003 Reg. Cab chassis cab:

11400 / 5171

5481 / 2486

5919 / 2684

53 / 47

35053 Ext. Cab chassis cab:

11400 / 5171

5916 / 2683

5484 / 2487

54 / 46

35403 Reg. Cab chassis cab:

11400 / 5171

5565 / 2524

5835 / 2646

50 / 50

35453 Ext. Cab chassis cab:

11400 / 5171

6005 / 2723

5395 / 2447

55 / 45

4WD pickups / chassis cabs:

       

25743HD Crew Cab short box:

9200 / 4173

5899 / 2675

3301 / 1497

57 / 43

25753HD Ext Cab short box:

9200 / 4173

5630 / 2553

3570 / 1619

58 / 42

25903HD Reg. Cab long box:

9200 / 4173

5484 / 2487

3716 / 1685

58 / 42

25943HD Crew Cab long box:

9200 / 4173

6023 / 2732

3177 / 1441

58 / 42

25953 HD Ext Cab long box:

9200 / 4173

5819 / 2639

3381 / 1533

58 / 42

35903 Reg. Cab long box:

11400 / 5171

5845 / 2651

5555 / 2519

55 / 45

35943 Crew Cab long box:

11400 / 5171

6391 / 2898

5009 / 2272

54 / 46

35953 Ext Cab long box:

11400 / 5171

6223 / 2822

5177 / 2348

55 / 45

35003 Reg. Cab chassis cab:

12000 / 5443

5739 / 2603

6261 / 2840

55 / 45

35053 Ext. Cab chassis cab:

12000 / 5443

6220 / 2821

5780 / 2621

55 / 45

35403 Reg. Cab chassis cab:

12000 / 5443

5854 / 2655

6146 / 2787

51 / 49

35453 Ext. Cab chassis cab:

12000 / 5443

6305 / 2859

5695 / 2583

57 / 43

Cargo Box

 

Short Box (6.5-foot)

Long Box (8-foot)

Cargo volume (cu ft / liters):

56.9 / 1611

70.7 / 2002

Length at floor (in / mm):

78.7 / 1999

97.6 / 2479

Opening width at floor (in / mm):

64.8 / 1646

64.8 / 1646

Opening width rear at top (in / mm):

61.9 / 1572

61.9 / 1572

Cargo width at wheelhouse (in / mm):

50.0 / 1270

50.0 / 1270

Length at top (in / mm):

77.8 / 1976

96.7 / 2456

Inside box height (in / mm):

19.5 / 495.3

19.5 / 495.3

Interior

 

Regular Cab

Extended Cab

Crew Cab

Head room (in / mm):

     

Front:

41.0 / 1041.4

41.0 / 1041.4

41.0 / 1041.4

Rear:

38.4 / 975.4

39.0 / 990.6

Leg room (in / mm):

     

Front:

41.3 / 1049.0

41.3 / 1049.0

41.3 / 1049.0

Rear:

33.7 / 856.0

39.1 / 993.1

Shoulder room (in / mm):

     

Front:

65.2 / 1656.1

65.2 / 1656.1

62.5 / 1656.1

Rear:

66.3 / 1684.0

65.1 / 1653.5

Hip room (in / mm):

     

Front:

61.4 / 1559.6

61.4 / 1559.6

61.4 / 1559.6

Rear:

61.5 / 1562.1

62.9 / 1597.7

Seating:

3

6

6

Capacities

Fuel tank (gal / liters):

     

Short Box:

26 / 98.4

   

Long Box:

34 / 128.7

   

DRW chassis cab:

50 / 189.3

   

Trailer tow maximum (lbs / kg):

     

2500 HD with Vortec 6000:

10,500 / 4762 with weight distributing hitch and sway control or with fifth wheel or gooseneck trailer

2500HD with Vortec 8100 or

Duramax 6600:

12,000 / 5442 with weight distributing hitch and sway control. Increases to 16,300 / 8392 for Vortec 8100 and 16200 / 7347 for Duramax 6600 with fifth wheel or gooseneck trailer

3500 with Vortec 6000:

10,200 / 4626 with weight distributing hitch and sway control or with fifth wheel or gooseneck trailer

3500 with Vortec 8100 or

Duramax 6600:

12,000 / 5442 with weight distributing hitch and sway control; Increases to 15,800 / 7166 with Vortec 8100 and 15600 / 7075 with fifth wheel or gooseneck trailer

Maximum tongue weight:

trailer tongue weight should be 10-15 percent of total loaded trailer weight (up to 1500 lbs / 680.4 kg). Weight distributing hitch and sway control required for over 7500 lbs / 3402 kg trailer weight.

 

Vortec 6000

Vortec 8100

Duramax 6600

Engine oil with filter (qts / liters):

6.0 / 5.7

6.0 / 5.7

9.3 / 9.8

Total cooling system (qts / liters):

     

Manual trans:

15.2 / 14.4

23.6 / 22.3

21.8 / 20.7

Automatic trans:

14.4 / 13.6

23.1 / 21.9

21.4 / 20.3

Note: Information shown is current at time of publication. Please visit our GM Media web site at http://media.gm.com for future updates.