2002 CHEVY EXPRESS


OVERVIEW:

The Chevy Express Passenger and Chevy Express Cargo fullsize vans are targeted at buyers who need large cargo or passenger space as well as hauling capability in a durable, rugged, rear-drive, fullsize van. Power, load capacity and convenience features are key elements for buyers in this segment.

NEW FOR 2002:

  • Standard front and rear air conditioning on long wheelbase passenger models

MODELS:

Express Passenger
Express LS Passenger
Express LT Passenger
Express Cargo

(2WD, passenger van)
(2WD, passenger van)
(2WD, passenger van)
(2WD, cargo van)

 

NOTE: Models are available in two passenger and cargo wheelbases - 3429 mm (135") and 3937 (155"); and three cutaway wheelbases - 3530 mm (139"), 4039 mm (159") and 4496 (177").

VEHICLE CLASS:

Full-Size Vans

   

ASSEMBLY LOCATION:

Wentzville, Missouri

   

CUSTOMER PROFILE:

The Express is targeted at married, blue-collar males from large cities or urban areas. Main reasons for purchase include cargo and passenger capacity; vehicle durability and reliability, quality-build, and previous experience with the manufacturer and dealer.

PRODUCT MILESTONES:

1970

Introduced as a 1971 model

 

1982

12-passenger model added

 

1985

4.3L V6 engine introduced

 

1987

New throttle body fuel injection for V6 and V8 gas engines (for vans under 10,000-lb. GVWR)

 

1989

7.4L EFI V8 introduced

 

1990

Rear-wheel anti-lock brakes; new extended models on G-30

 

1991

First use of 4L80-E electronic 4-speed automatic transmission

 

1993

Introduction of 4L60-E electronic 4-speed automatic transmission and 4-wheel ABS

 

1994

Driver-side facial air bag and side-guard door beams added

 

1996

All-new model introduced during the latter part of the 1996 model year (first major re-design in 25 years since van was first introduced in 1971); van completely re-engineered with body-on-frame construction

 

1997

Speed-sensitive steering added; enhancements to automatic transmission and to cooling and HVAC system

 

1998

Improvements to automatic transmissions; addition of PASSLock anti-theft system

 

1999

Passenger model van renamed "Express Passenger" and cargo van renamed "Express Cargo"

 

2001

New Vortec 8100 V8 engine (optional); new LT model introduced

 

2002

Standard air-conditioning added to long wheelbase passenger models


STANDARD AND OPTIONAL FEATURES

EXTERIOR FEATURES

Base

LS

Bumpers - front and rear with rear step, painted argent

S

-

Bumpers - front, chrome with step pad; rear, chrome with assist step

-

S

Defogger - electric rear window

O

O

Doors - full vehicle width rear panel type

S

S

Doors - 60/40 swing-out side cargo or no-cost optional sliding side

S

S

Glass - Solar-Ray light-tinted, all windows

S

S

Glass - deep tinted on all windows behind front doors

O

O

Glass - complete body glass including swing-out side glass behind driver's seat

S

S

Grille - moulded plastic painted dark argent

S

-

Grille - chrome appearance

-

S

Headlights - single rectangular halogen sealed beam

S

-

Headlights - dual composite halogen

-

S

Lights - underhood

O

S

Mirrors - foldaway, black

S

S

Mirrors - foldaway power remote control, heated

O

O

Mouldings - roof drip

S

S

Mouldings - bodyside, graphite

-

S

Spare tire and wheel carrier - underbody, winch-operated

S

S

Trailering Special Equipment - includes weight-distributing trailer hitch platform and 8-lead trailer wiring harness

O

O

Wheels - steel, argent with black centre cap

S

-

Wheels - chrome centre cap and bright trim rings

O

S

Wheels - aluminum (1500 models only)

O

O

Windshield wipers - 2-speed with variable delay (intermittent) with wet-arm washers

S

S

INTERIOR FEATURES

Base

LS

Air conditioning - front

S

S

Air conditioning - front and rear, includes rear heater and 130-amp alternator

O

O

Auxiliary lighting package

O

S

Cruise control - electronic with resume, coast and accelerate/decelerate features

O

S

Convenience centre - includes cigarette lighter, covered ashtray, pull-open storage bin with light, CD/cassette storage bin (included when appropriate sound system is specified), two cupholders and an auxiliary power outlet

S

S

Door locks - power

O

S

Floor covering - full-width black vinyl, front and rear

S

-

Floor covering - colour-keyed carpeting and removable vinyl floor mats

O

S

Headliner - full-length, colour-keyed cloth

S

S

Heater - auxiliary rear (included with rear air conditioning)

O

S

Lights - illuminated entry/exit system

S

S

Steering wheel - leather-wrapped

O

O

Sunshades - LH and RH padded and colour-keyed

S

S

Sunshades - dual illuminated visor mirrors

-

O

Tilt-Wheel adjustable steering column

O

S

Trim panels - colour-keyed moulded composite on all side and rear panels

S

-

Trim panels - colour-keyed composite with cloth inserts on rear panels

-

S

Windows - power, driver's express-down

O

S

SEATS

Base

LS

Front vinyl reclining high-back buckets

S

-

Custom cloth reclining, high-back buckets with inboard armrests

O

S

8-passenger seating in 1500 models

S

S

12-passenger seating in 2500 and 3500 models

S

S

8-passenger seating in 2500 and 3500 regular length models

O

O

15-passenger seating in 3500 Extended model only

O

O

SOUND SYSTEMS

Base

LS

All Express sound systems include an electronically tuned Delco AM/FM stereo with seek-scan, digital clock and a fixed mast antenna:

   

AM/FM stereo with 2 speakers

S

-

AM/FM stereo with cassette tape player and 4 speakers

O

S

AM/FM stereo with music search cassette tape and CD players, automatic tone control, Radio Data System (RDS) and 6 speakers

O

O

AM/FM stereo with Radio Data System (RDS), multiple CD player holds 6 CDs, automatic tone control and 6 speakers

O

O

MECHANICAL

Base

LS

Brakes- 4-wheel anti-lock braking system (ABS)

S

S

Engine - 6.5L Turbo Diesel V8 (L65)

O

O

Engine - Vortec 8100 V8 (L18)

O

O

Engine - Vortec 5700 V8 (L31)

O

O

Engine - Vortec 4300 V6 (L35)

S

S

Engine - Vortec 5000 V8 (L30)

O

O

Transmission - 4-speed automatic with overdrive

S

S

SAFETY AND SECURITY

Base

LS

Air bags - Next Generation, driver and front passenger-side, frontal

S

S

Brake/transmission shift interlock

S

S

Child seat tether anchors

S

S

Door locks - side and rear loading doors, child-security

S

S

Headlights - Daytime Running Lights

S

S

Keyless entry system - remote

-

O

Side-guard door beams - front doors and side cargo doors

S

S

Theft-deterrent system - PASSLock

S

S

S - Standard Equipment. O - Optional Equipment.


TECHNICAL PRODUCT INFORMATION

FRAME

Fully-boxed, ladder-type, full frame construction

   

BODY MATERIAL

Two-sided galvanized steel all body panels (except roof)

   

SUSPENSION

front :

Independent, coil springs

    rear :

Two-stage multi-leaf springs

   

BRAKES

Power-assisted front disc/rear drum; 4-wheel anti-lock braking system (ABS)

   

STEERING

 

    Type

Power-assist

    Turning Diameters

13.8 m (45.2 ft.) - 1/2-ton, regular wheelbase

 

14.4 m (47.4 ft.) - 3/4-ton and 1-ton, regular wheelbase

 

16.2 m (53.4 ft.) - 3/4-ton, extended wheelbase

 

16.3 m (53.5 ft.) - 1-ton, extended wheelbase

   

WHEELS

1500 (1/2-ton)

2500 (3/4-ton)

3500 (1-ton)

 

15" x 7.0"

16" x 6.5"

16" x 6.5"

       

TIRES

P235/75R15 all-season

LT225/75R16E all-season

LT245/75R16E all-season

       

ENGINES

Vortec 4300 SFI V6

Vortec 5000 SFI V8

Vortec 5700 SFI V8

    Type

OHV, 4.3L V6

OHV, 5.0L V8

OHV, 5.7L V8

    Block

Cast Iron

Cast Iron

Cast Iron

    Cylinder Head

Cast Iron

Cast Iron

Cast Iron

    Bore x Stroke

101.60 x 88.36 mm
(4.00 x 3.48")

95.00 x 88.39 mm
(3.74 x 3.48")

101.60 x 88.39 mm
(4.00 x 3.48")

    Displacement

4300 cc (262 cu.in.)

5012 cc (305 cu.in.)

5733 cc (350 cu.in.)

    Compression Ratio

9.2:1

9.4:1

9.4:1

    Fuel

Regular, Unleaded

Regular, Unleaded

Regular, Unleaded

    Fuel Induction

Sequential-Port
Fuel Injection

Sequential-Port
Fuel Injection

Sequential-Port
Fuel Injection

    Horsepower

200 hp @ 4400 rpm

220 hp @ 4600 rpm

245 hp @ 4600 rpm

    Torque

250 lb.-ft @ 2800 rpm

280 lb.-ft. @ 2800 rpm

325 lb.-ft @ 2800 rpm

       

ENGINES cont.

Vortec 8100 SFI V8

6.5L Turbo Diesel V8

    Type

OHV, 8.1L V8

OHV, 6.5L V8

    Block

Cast Iron

Cast Iron

    Cylinder Head

Cast Iron

Cast Iron

    Bore x Stroke

107.95 x 111.00 mm
(4.25 x 4.37")

103.00 x 97.03 mm
(4.06 x 3.82")

    Displacement

8100 cc (496 cu.in.)

6468 cc (395 cu.in.)

    Compression Ratio

9.1:1

20.2:1

    Fuel

Regular, Unleaded

Diesel

    Fuel Induction

Sequential-Port
Fuel Injection

Turbocharged;
Indirect Fuel Injection

    Horsepower

340 hp @ 4200 rpm

195 hp @ 3400 rpm

    Torque

460 lb.-ft @ 3200 rpm

385 lb.-ft @ 1800 rpm

   

LAYOUT

Front engine / 2WD (rear drive)

   

TRANSMISSIONS

4-Speed Electronic
Automatic
with Overdrive
(under 8500 GVWR)

4-Speed Heavy-Duty Electronic
Automatic
with Overdrive
(over 8500 GVWR)

    Gear Ratios

1st

3.06

2.48

    2nd

1.63

1.48

    3rd

1.00

1.00

    4th

0.70

0.75

    Reverse

2.29

2.08

    Rear Axle Ratios

3.42

3.42

 

3.73 - optional

3.73 - optional

   

4.10 - optional

     

EXTERIOR DIMENSIONS

1500 (1/2-ton)

2500 (3/4-ton)

3500 (1-ton)

    Wheelbase

3429 mm (135.0")

3429 mm (135.0")

3429 mm (135.0")

    Length

5558 mm (218.7")

5558 mm (218.7")

5558 mm (218.7")

    Width

2018 mm ( 79.4")

2012 mm ( 79.2")

2018 mm ( 79.4")

    Height

2022 mm ( 79.6")

2096 mm ( 82.5")

2131 mm ( 83.9")

       

EXTERIOR DIMENSIONS

     

cont.

2500 (3/4-ton) Extended

3500 (1-ton) Extended

 

    Wheelbase

3937 mm (155.0")

3937 mm (155.0")

 

    Length

6063 mm (238.7")

6063 mm (238.7")

 

    Width

2012 mm ( 79.2")

2012 mm ( 79.2")

 

    Height

2060 mm ( 81.1")

2096 mm ( 82.5")

 
       

INTERIOR DIMENSIONS

     
 

front

middle

rear

    Head Room

1031 mm (40.6")

991 mm (39.0")

993 mm (39.1")

    Leg Room

1044 mm (41.1")

978 mm (38.5")

980 mm (38.6")

    Shoulder Room

1748 mm (68.8")

1463 mm (57.6")

1459 mm (57.4")

    Hip Room

1621 mm (63.8")

1410 mm (55.5")

1425 mm (56.1")

       

WEIGHTS/CAPACITIES

 

    Cargo Volume

7569 L (267.3 cu.ft.) - regular wheelbase

 

8971 L (316.8 cu.ft.) - extended wheelbase

    Fuel Capacity

117 L (25.8 gal.)

   
 

1500 (1/2-ton)

2500 (3/4-ton)

3500 (1-ton)

    Curb Weight

2105 kg. (4,645 lb.)

2180 kg. (4,810 lb.)

2440 kg. ( 5,375 lb.)

    GVWR

3220 kg. (7,100 lb.)

3900 kg. (8,600 lb.)

4310 kg. ( 9,500 lb.)

    Towing Capacity (max.)

2950 kg. (6,500 lb.)

3630 kg. (8,000 lb.)

4540 kg. (10,000 lb.)

       

    Seating

Regular
Wheelbase

Regular
Wheelbase

Regular
Wheelbase

Extended
Wheelbase

 

8 (2/3/3)

12 (2/3/3/4)

12 (2/3/3/4)

15 (2/3/3/3/4)