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2002
CHEVY EXPRESS
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OVERVIEW:
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The Chevy Express
Passenger and Chevy Express Cargo fullsize vans are targeted
at buyers who need large cargo or passenger space as well
as hauling capability in a durable, rugged, rear-drive,
fullsize van. Power, load capacity and convenience features
are key elements for buyers in this segment.
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NEW FOR 2002:
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- Standard front
and rear air conditioning on long wheelbase passenger
models
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MODELS:
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Express Passenger
Express LS Passenger
Express LT Passenger
Express Cargo
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(2WD, passenger
van)
(2WD, passenger van)
(2WD, passenger van)
(2WD, cargo van)
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NOTE: Models
are available in two passenger and cargo wheelbases - 3429
mm (135") and 3937 (155"); and three cutaway wheelbases
- 3530 mm (139"), 4039 mm (159") and 4496 (177").
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VEHICLE CLASS:
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Full-Size Vans
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ASSEMBLY LOCATION:
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Wentzville, Missouri
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CUSTOMER PROFILE:
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The Express is targeted
at married, blue-collar males from large cities or urban
areas. Main reasons for purchase include cargo and passenger
capacity; vehicle durability and reliability, quality-build,
and previous experience with the manufacturer and dealer.
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PRODUCT MILESTONES:
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1970
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Introduced as a
1971 model
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1982
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12-passenger model
added
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1985
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4.3L V6 engine introduced
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1987
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New throttle body
fuel injection for V6 and V8 gas engines (for vans under
10,000-lb. GVWR)
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1989
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7.4L EFI V8 introduced
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1990
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Rear-wheel anti-lock
brakes; new extended models on G-30
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1991
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First use of 4L80-E
electronic 4-speed automatic transmission
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1993
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Introduction of
4L60-E electronic 4-speed automatic transmission and 4-wheel
ABS
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1994
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Driver-side facial
air bag and side-guard door beams added
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1996
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All-new model introduced
during the latter part of the 1996 model year (first major
re-design in 25 years since van was first introduced in
1971); van completely re-engineered with body-on-frame construction
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1997
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Speed-sensitive
steering added; enhancements to automatic transmission and
to cooling and HVAC system
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1998
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Improvements to
automatic transmissions; addition of PASSLock anti-theft
system
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1999
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Passenger model
van renamed "Express Passenger" and cargo van
renamed "Express Cargo"
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2001
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New Vortec 8100
V8 engine (optional); new LT model introduced
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2002
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Standard air-conditioning
added to long wheelbase passenger models
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STANDARD
AND OPTIONAL FEATURES
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EXTERIOR FEATURES
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Base
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LS
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Bumpers - front
and rear with rear step, painted argent
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S
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-
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Bumpers - front,
chrome with step pad; rear, chrome with assist step
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-
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S
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Defogger - electric
rear window
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O
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O
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Doors - full vehicle
width rear panel type
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S
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S
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Doors - 60/40 swing-out
side cargo or no-cost optional sliding side
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S
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S
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Glass - Solar-Ray
light-tinted, all windows
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S
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S
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Glass - deep tinted
on all windows behind front doors
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O
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O
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Glass - complete
body glass including swing-out side glass behind driver's
seat
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S
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S
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Grille - moulded
plastic painted dark argent
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S
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-
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Grille - chrome
appearance
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-
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S
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Headlights - single
rectangular halogen sealed beam
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S
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-
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Headlights - dual
composite halogen
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-
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S
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Lights - underhood
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O
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S
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Mirrors - foldaway,
black
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S
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S
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Mirrors - foldaway
power remote control, heated
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O
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O
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Mouldings - roof
drip
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S
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S
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Mouldings - bodyside,
graphite
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-
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S
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Spare tire and wheel
carrier - underbody, winch-operated
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S
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S
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Trailering Special
Equipment - includes weight-distributing trailer hitch platform
and 8-lead trailer wiring harness
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O
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O
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Wheels - steel,
argent with black centre cap
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S
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-
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Wheels - chrome
centre cap and bright trim rings
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O
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S
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Wheels - aluminum
(1500 models only)
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O
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O
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Windshield wipers
- 2-speed with variable delay (intermittent) with wet-arm
washers
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S
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S
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INTERIOR FEATURES
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Base
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LS
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Air conditioning
- front
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S
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S
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Air conditioning
- front and rear, includes rear heater and 130-amp alternator
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O
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O
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Auxiliary lighting
package
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O
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S
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Cruise control -
electronic with resume, coast and accelerate/decelerate
features
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O
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S
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Convenience centre
- includes cigarette lighter, covered ashtray, pull-open
storage bin with light, CD/cassette storage bin (included
when appropriate sound system is specified), two cupholders
and an auxiliary power outlet
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S
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S
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Door locks - power
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O
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S
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Floor covering -
full-width black vinyl, front and rear
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S
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-
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Floor covering -
colour-keyed carpeting and removable vinyl floor mats
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O
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S
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Headliner - full-length,
colour-keyed cloth
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S
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S
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Heater - auxiliary
rear (included with rear air conditioning)
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O
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S
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Lights - illuminated
entry/exit system
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S
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S
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Steering wheel -
leather-wrapped
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O
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O
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Sunshades - LH and
RH padded and colour-keyed
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S
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S
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Sunshades - dual
illuminated visor mirrors
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-
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O
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Tilt-Wheel adjustable
steering column
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O
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S
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Trim panels - colour-keyed
moulded composite on all side and rear panels
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S
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-
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Trim panels - colour-keyed
composite with cloth inserts on rear panels
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-
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S
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Windows - power,
driver's express-down
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O
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S
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SEATS
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Base
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LS
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Front vinyl reclining
high-back buckets
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S
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-
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Custom cloth reclining,
high-back buckets with inboard armrests
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O
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S
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8-passenger seating
in 1500 models
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S
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S
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12-passenger seating
in 2500 and 3500 models
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S
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S
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8-passenger seating
in 2500 and 3500 regular length models
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O
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O
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15-passenger seating
in 3500 Extended model only
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O
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O
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SOUND SYSTEMS
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Base
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LS
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All Express sound
systems include an electronically tuned Delco AM/FM stereo
with seek-scan, digital clock and a fixed mast antenna:
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AM/FM stereo with
2 speakers
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S
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-
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AM/FM stereo with
cassette tape player and 4 speakers
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O
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S
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AM/FM stereo with
music search cassette tape and CD players, automatic tone
control, Radio Data System (RDS) and 6 speakers
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O
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O
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AM/FM stereo with
Radio Data System (RDS), multiple CD player holds 6 CDs,
automatic tone control and 6 speakers
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O
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O
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MECHANICAL
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Base
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LS
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Brakes- 4-wheel
anti-lock braking system (ABS)
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S
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S
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Engine - 6.5L Turbo
Diesel V8 (L65)
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O
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O
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Engine - Vortec
8100 V8 (L18)
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O
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O
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Engine - Vortec
5700 V8 (L31)
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O
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O
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Engine - Vortec
4300 V6 (L35)
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S
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S
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Engine - Vortec
5000 V8 (L30)
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O
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O
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Transmission - 4-speed
automatic with overdrive
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S
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S
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SAFETY AND SECURITY
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Base
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LS
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Air bags - Next
Generation, driver and front passenger-side, frontal
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S
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S
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Brake/transmission
shift interlock
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S
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S
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Child seat tether
anchors
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S
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S
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Door locks - side
and rear loading doors, child-security
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S
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S
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Headlights - Daytime
Running Lights
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S
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S
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Keyless entry system
- remote
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-
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O
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Side-guard door
beams - front doors and side cargo doors
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S
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S
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Theft-deterrent
system - PASSLock
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S
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S
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S - Standard Equipment.
O - Optional Equipment.
TECHNICAL
PRODUCT INFORMATION
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FRAME
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Fully-boxed, ladder-type,
full frame construction
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BODY MATERIAL
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Two-sided galvanized
steel all body panels (except roof)
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SUSPENSION
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front
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Independent, coil
springs
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Two-stage multi-leaf
springs
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BRAKES
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Power-assisted front
disc/rear drum; 4-wheel anti-lock braking system (ABS)
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STEERING
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Power-assist
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13.8 m (45.2 ft.)
- 1/2-ton, regular wheelbase
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14.4 m (47.4 ft.)
- 3/4-ton and 1-ton, regular wheelbase
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16.2 m (53.4 ft.)
- 3/4-ton, extended wheelbase
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16.3 m (53.5 ft.)
- 1-ton, extended wheelbase
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WHEELS
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1500 (1/2-ton)
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2500 (3/4-ton)
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3500 (1-ton)
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15" x 7.0"
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16" x 6.5"
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16" x 6.5"
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TIRES
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P235/75R15 all-season
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LT225/75R16E all-season
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LT245/75R16E all-season
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ENGINES
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Vortec 4300 SFI
V6
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Vortec 5000 SFI
V8
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Vortec 5700 SFI
V8
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OHV, 4.3L V6
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OHV, 5.0L V8
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OHV, 5.7L V8
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Cast Iron
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Cast Iron
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Cast Iron
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Cast Iron
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Cast Iron
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Cast Iron
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101.60 x 88.36 mm
(4.00 x 3.48")
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95.00 x 88.39 mm
(3.74 x 3.48")
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101.60 x 88.39 mm
(4.00 x 3.48")
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4300 cc (262 cu.in.)
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5012 cc (305 cu.in.)
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5733 cc (350 cu.in.)
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9.2:1
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9.4:1
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9.4:1
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Regular, Unleaded
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Regular, Unleaded
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Regular, Unleaded
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Sequential-Port
Fuel Injection
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Sequential-Port
Fuel Injection
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Sequential-Port
Fuel Injection
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200 hp @ 4400 rpm
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220 hp @ 4600 rpm
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245 hp @ 4600 rpm
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250 lb.-ft @ 2800
rpm
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280 lb.-ft. @ 2800
rpm
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325 lb.-ft @ 2800
rpm
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ENGINES cont.
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Vortec 8100 SFI
V8
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6.5L Turbo Diesel
V8
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OHV, 8.1L V8
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OHV, 6.5L V8
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Cast Iron
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Cast Iron
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Cast Iron
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Cast Iron
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107.95 x 111.00
mm
(4.25 x 4.37")
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103.00 x 97.03 mm
(4.06 x 3.82")
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8100 cc (496 cu.in.)
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6468 cc (395 cu.in.)
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9.1:1
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20.2:1
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Regular, Unleaded
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Diesel
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Sequential-Port
Fuel Injection
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Turbocharged;
Indirect Fuel Injection
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340 hp @ 4200 rpm
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195 hp @ 3400 rpm
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460 lb.-ft @ 3200
rpm
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385 lb.-ft @ 1800
rpm
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LAYOUT
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Front engine / 2WD
(rear drive)
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TRANSMISSIONS
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4-Speed Electronic
Automatic
with Overdrive
(under 8500 GVWR)
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4-Speed Heavy-Duty
Electronic
Automatic
with Overdrive
(over 8500 GVWR)
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1st
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3.06
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2.48
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1.63
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1.48
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1.00
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1.00
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0.70
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0.75
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2.29
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2.08
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3.42
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3.42
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3.73 - optional
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3.73 - optional
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4.10 - optional
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EXTERIOR DIMENSIONS
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1500 (1/2-ton)
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2500 (3/4-ton)
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3500 (1-ton)
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3429 mm (135.0")
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3429 mm (135.0")
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3429 mm (135.0")
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5558 mm (218.7")
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5558 mm (218.7")
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5558 mm (218.7")
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2018 mm ( 79.4")
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2012 mm ( 79.2")
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2018 mm ( 79.4")
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2022 mm ( 79.6")
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2096 mm ( 82.5")
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2131 mm ( 83.9")
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EXTERIOR DIMENSIONS
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cont.
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2500 (3/4-ton)
Extended
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3500 (1-ton)
Extended
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3937 mm (155.0")
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3937 mm (155.0")
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6063 mm (238.7")
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6063 mm (238.7")
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2012 mm ( 79.2")
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2012 mm ( 79.2")
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2060 mm ( 81.1")
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2096 mm ( 82.5")
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INTERIOR DIMENSIONS
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front
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middle
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rear
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1031 mm (40.6")
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991 mm (39.0")
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993 mm (39.1")
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1044 mm (41.1")
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978 mm (38.5")
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980 mm (38.6")
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1748 mm (68.8")
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1463 mm (57.6")
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1459 mm (57.4")
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1621 mm (63.8")
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1410 mm (55.5")
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1425 mm (56.1")
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WEIGHTS/CAPACITIES
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7569 L (267.3 cu.ft.)
- regular wheelbase
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8971 L (316.8 cu.ft.)
- extended wheelbase
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117 L (25.8 gal.)
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1500 (1/2-ton)
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2500 (3/4-ton)
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3500 (1-ton)
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2105 kg. (4,645
lb.)
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2180 kg. (4,810
lb.)
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2440 kg. ( 5,375
lb.)
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3220 kg. (7,100
lb.)
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3900 kg. (8,600
lb.)
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4310 kg. ( 9,500
lb.)
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2950 kg. (6,500
lb.)
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3630 kg. (8,000
lb.)
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4540 kg. (10,000
lb.)
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Regular
Wheelbase
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Regular
Wheelbase
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Regular
Wheelbase
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Extended
Wheelbase
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8 (2/3/3)
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12 (2/3/3/4)
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12 (2/3/3/4)
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15 (2/3/3/3/4)
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